ZZ9S Design Sector

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Design Sector:

• Petrochemical projects

• Oil & gas projects

• Cold storage projects

• FMCG plant-associated structures

• Cement plant-associated structures

• Minerals extraction plant-associated structures

• Water treatment plant-associated structures

• Sewage treatment plant-associated structures

• Biogas plant structures

• Substation projects

• Institutional projects

• Residential projects (single-family residential structures and multistory apartments)

• Skid engineering

• Commercial projects (retail stores, commercial structures, and restaurant structures)

 

Design Software Expertise:

Structural Analysis and Design:

• STAAD.Pro

• ETABS

• SAFE

• RISA-3D

• Tekla Structural Designer

• ForteWEB

• HILTI

• JORDAHL

Foundation Design:

• STAAD Foundation Advanced

• MAT 3D

General and Advanced Design:

• RAM Elements

• RCDC

Connection and Detailing:

• RAM Connections

• IDEA StatiCa

Wood Structure Design:

• ENERCALC

Drafting and Modeling:

• AutoCAD

• Revit

Coordination and BIM Management:

• Navisworks

• Tekla Structures

 

Design Capabilities:

Structural Analysis (FEM):

• Static Analysis

• Dynamic Analysis

Design and Validation:

• Steel Structure

• Steel Connection Design

• RCC Structure

• Wood Structure

• MEP Support Systems

Value Engineering:

• Cost-saving optional analysis

• Re-evaluation of the structure and loading configurations

Codes and Standards:

• ACI 318 (Concrete)

• AISC 360 (Structural Steel)

• IBC/NBC (Building Codes)

• ASCE 07 (Loading)

• NDS & SDPWS (Wood Structures)

• Simpson Catalogue (Wood Connections)

• BS/EN (British and European Standards)

• IS Codes (Indian Standards)

• Saudi Building Codes

• Canadian Standards

 

Steel Structure

 

• Equipment supporting technological structures

• Equipment supporting platforms / Mezzanine

• Pipe racks / Pipe bridges / Operating / Access platforms

• Conveyor bridges / Packing / Making / Storage PEB Warehouse / Sheds

• Storage shed with plated girders / Canopy structure

• Roof purlins / Roof truss / Roof joist / Joist girders

• Crane girder / Monorails

• Skid engineering – In-place / Lifting analysis

• Fuel filling station shelters

• Signboard

• Pipe / HVAC ducts / Cable tray supports

• Staircase / Ladder / Handrails

 

Steel Connection Design

 

• Connection design using IDEA StatiCa, RAM Connection

• Moment connection, Shear connection, Gusset plate connection

• Base Plate connection

• HILTI Anchor design

• Wood connection design using Simpson Catalog

 

Concrete Structures

 

• Reinforced concrete structures

• All types of foundations including pile foundation

• Pipe supporting sleeper

• Elevated water tank & underground water tank

• Boundary wall & retaining wall

• ET / IDT rooms in substations

• Fire pump room and fire water tank

• Cement plant structures – Raw mill building / Cement mill feed building / Cooler building / Clinker storage building /Packing structures / Pre-heater Tower / CCR building /MCC building / Crusher supporting structures

• TAD & Kiln supporting structures

• Conveyor (like pipe, belt) supporting structures

• Equipment / Pump / Vessel foundations

• Underground oil tanks

• Underground drainage structures / Trenches

• WTP / STP

• Ball mill foundation, Raw mill fan, Cement mill fan, Preheater fan

 

Wood Structures

 

• Dead, Live, Wind, Seismic & Snow load calculation and their effect on structures

• Analysis of structure for the applied loads

• Determination of member forces

• Structural member design, sizing, and optimization

• Design checks concerning relevant country and state codes

• Preparation of structural reports

• Providing input & markup for drafting/modeling

• Revalidation of complex geometries

• Backcheck of drawings

(i) Design of Gravity Elements

• Joist Design

• Rim (or) Beam Design

• Header Beam Design

• Hoist Beam Design

• Post Design

• Stud Wall Design

• King Stud Design

• Trimmer Design

(ii) Design of Lateral Elements

• Shearwall Design

• Holdown Design

• Diaphragm Design

• Chord Design

• Collector Design

• Embed Plate Design

(iii) Design of Concrete Elements

• Isolated Footing

• Continuous Wall Footing

• Slab on Grade

• Mat Slab

• Concrete Masonry Wall

(i) Inputs for BIM Services

• 3D Modeling

• Construction Drawings

• Permit Drawings

• 2D Shop Drawings

 

MEP Support Structures

 

• Evaluate loads (dead, live, wind, seismic, snow, temperature, friction) on MEP support structures.

• Perform analysis and design of support structure for the applied loads with design software and manual calculations

• Select supports from catalogs like Unistrut and Cooper B-Line.

• Design connections using IDEA StatiCa and HILTI Profis, ensuring code compliance.

• Provide point load calculation packages for MEP services.

• Optimize designs for cost-effectiveness and efficiency.

• Provide structural design calculation reports.

• Provide input and markup for drafting/modeling and review structural drawings.

• Offer on-site support for installation, erection, and transportation.

• Create detailed 3D models for MEP systems.

• Produce GA and single-part fabrication/shop drawings.

• Provide 3D modeling for MEP integration.

 

Peer Review & Design Validation

 

• Ensures accuracy in concrete and steel design by verifying calculations, material specifications, and code compliance.

• Identifies risks and improves structural integrity in concrete and steel structures under various load conditions.

• Confirms feasibility, constructability, and alignment of concrete and steel designs with project requirements.

 

Structural Design Engineering Process

 

Pre – Planning

 

• Input study- Geo-technical Report, Architectural & MEP layouts

• Project stage evaluation-Bid/Definition/Detailed design or Design validation

• Effort estimation

• Proposal to client

• Project kick-off, schedule, and client review meetings.

• Preparation of design basis report

 

Modeling

 

• Structural Model creation in software as per arch. drawing

• Steel/ Concrete building software – STAAD Pro, ETABS, TSD, RISA, etc.

• Wood software – ENERCALC

• Connection design software – RAM connections, IDEA StatiCa, HILTI

• Column layout finalization in lieu of architectural drawings

• Assigning section properties

 

Load Calculation

 

• Load calculation – Dead, Live, Wind, Seismic, Temperature etc.

• Load combination in accordance with regional codes

• Application of load in software

 

Structural Analysis

 

• FEM Analysis using software

• Static/Dynamic analysis

• Serviceability checks – Displacement, Deflection, and Drift limits

• Structural irregularity checks

 

Structural Design

 

• Select members for strength and its applications

• Use of relevant design parameters based on materials

• Perform design checks based on country-specific codes and standards

• Optimize design for cost efficiency and reduce wastage

 

3D & 2D Detailing coordination with BIM, Tekla & Rebar teams

 

• Final design input markups to BIM, Tekla & Rebar teams

• 3D Model review for structural elements

• GA drawings, rebar drawing & shop drawing peer review

• Technical review for structural soundness and code compliance

• Structural design codes and load analysis

• Interdisciplinary reviews

• Quality assurance

 

Documentation

 

• Design reports preparation

• Submission of deliverables

• PE Stamping



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